Pic 1: This is going in!Pic 2: Test fitting the intercooler
I have an illegal product in the ER34. :O"This product is designed for use in Japan only. It must not be used in any other country", says the manual booklet of the HKS Type S Intercooler Kit. Ooops.Yes my fellow readers, I've finally got the front mount intercooler kit installed onto the ER34. In the process of getting it in, the ER34 had to be put on the surgery table and caused quite a fair bit of heart ache on my side. :(Pic 3: With piping kit installed I must commend HKS for the intricate details in making this kit set. Every bracket and fittings gel in perfectly onto the ER34. I'm quite surprised that not a single welding is required at all. Everything bolts on into place.Pic 4: This part got to be trimmed off :(Pic 5: Ouch!Pic 6: Bye-bye metal Of course the front bumper got to be removed for the job. Part of the "Carrier Assembly - Front End Module" also got to be removed and trimmed to clear the intercooler. This is where the heart began to ache a little bit. When everything is properly fitted onto the car, the dreaded moment came when the bumper had to be fitted back in. Somehow or rather I've got a feeling that the IMPUL 534S bumper will not clear the intercooler judging by the sheer size of the 'cooler. What shall I do? Ditch the intercooler or trim the front bumper? Damn it, it is with a heavy heart that I ok-ed for the bumper to be trimmed at the sides to clear the piping. Darn it, the grille got to be trimmed off as well. I am not enjoying this at all. Not a teeny weeny bit. This is really distressing. In the end, it still didn't really fit as well as I expected as the middle part of the bumper is touching the intercooler, it needed to be trimmed as well. I decided against it and will perhaps get it done professionally one day at my painters. Pic 6: Thanks bro Azman for helping with the trimming
Pic 7: Sob! Sob! Pic 8: Trimming to clear the piping Pic 9: Trimming to clear the piping The above hurt a lot. There goes my IMPUL 534S bumper. %$#@^*&#!Anyway, after the installation and driving the ER34 for a couple of days, I think the boost somewhat crawled up a little bit. The best part is ... there are no lag at all as compared to the stock side mount intercooler. It looked fairly better but the expense to fit it in is still bothering me todate. :(
Pic 10 : HKS aluminum piping
Pic 11 : Note return pipe at rear of intercooler
Pic 12 : HKS aluminum piping going back up the stock route
Pic 13 : Mandrel bent no less Pic 14: This is how it looks like
Pic 15: In goes the metal panel back in Pic 16: This is how the ER34 looks now. Hey, where did all the HKS silicone hoses go??
Pic 17: The stock side mount intercooler