Pic 1: The ER34 looks kinda good without headlights ya??
Oh shucks!! I don't know why and I don't know how but one fine day my headlights decided to leak water in. Every time the ER34 is washed or it rained, the passenger side headlights will leak water in.
I've found quite a number of used headlights for sale in Japan and the price is astronomical!! These xenon headlights are not cheap at all!! I've been guilty of delaying this fix and in the process has gotten some pretty weird stares from friends, colleagues and some business associates. A leaky Skyline headlights? How embarrassing!!
Luckily, my buddy at Aeroclear, the guys that refurbishes and repairs aircraft windows are here to rescue me. :P If you recall, they have helped to polish and restore my dull yellowish headlights in July '07 (refer blog entry here).
Anyway, my ER34 was handed to Aeroclear's trusty hands to fix the leakage. Since I'm taking out the leaky headlight, I might as well fixes the other one as well (just incase!).
What was done is incredibly extensive. Both headlights are removed from the ER34 and are taken apart. Yes, literally broken down to individual pieces! All the factory silicone sealants are removed and new ones are applied in providing a fool proof sealant against any future water leakage. The headlight covers are sandpapered and polished like new. These tedious processes took 48 hours to complete! Amazing!!!
Here are some of pictures.....
Pic 2: A flooded headlight?!?! Pic 3: The reflectors
Pic 4: Headlight covers
Pic 5: Sandpapering the headlight covers
Pic 6: This is how the headlight covers looked like after sandpapered. The red circles are stone chips on the covers.
Pic 7: Polishing the headlight covers
Pic 8: Squeaky clean eh? Just like new.....
Pic 9: Front view (right side)
Pic 10: Side view (right side)
Pic 11: Front view (left side)
Pic 12: Rear view (left side)